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Old 04-09-2009, 03:17 PM   #1 (permalink)
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Panhead oil leak!

I have an old but taken care of 55' Panhead. The rear rocker cover keeps leaking oil from the rear part closest to the frame. I replaced the gaskets and D-ring. I checked to see if the cover itself was warped. Everything looks good. I am using the new rubber gaskets and not the old metal cored paper gaskets. It only leaks when it is warm. Any suggestions?
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Old 04-09-2009, 03:24 PM   #2 (permalink)
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Head may be warped.

Is the oil baffle in the pan/lid? (glues to the underside top)

Are the pushrod tubes blocked at all slowing oil return?
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Old 04-09-2009, 05:49 PM   #3 (permalink)
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Make sure it dont hit the frame and you can double up cork gasket Ive done it a bunch of time and it works.Let us know how you make out.
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Old 04-09-2009, 08:18 PM   #4 (permalink)
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I read the title and said panhead oil leak thought to myself well duh its a panhead, I would check what these guys says they know their shat
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Old 04-09-2009, 09:59 PM   #5 (permalink)
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Other things to check:

Check the engine crankcase vent. If it is clogged it will pressurize all sorts of things and "force" the oil out.

Check the oil screen on top of the cam cover. Take out the plug and you will find a small screen. It "filters" the tappet oil. Make sure it is clean.

What oil Viscosity are you using?

Also, despite having new "D"-rings, you need to take the rear pan (rocker cover) off and check to make sure it's not bent, from over tightening over the years. Even a new "D"-ring won't help that....

Despite ALL that..........has anyone had the cam out recently or messed with the crankcase vent timing gear?
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Old 04-10-2009, 08:37 AM   #6 (permalink)
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Put the base of the rear pan on somthing flat like a glass window and you will see if its bent up.
All good points to check Dave ,I have noticed on the pans Ive owned that the head to frame clearance of the seat post is very important maker sure your engine mounts are tight and not loose from vibration main cause of head banging the frame.
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Old 04-16-2009, 07:59 PM   #7 (permalink)
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I've used the paper gaskets, sprayed em with WD-40 and installed em,,,keeps the oil from goin' through...
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Old 04-17-2009, 08:44 AM   #8 (permalink)
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I use cork with steel sandwiched inbetween the gasket bought em like that of EGAY best rocker gasket I ever used no sealer and no leaks.
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If you treat me bad Ill treat you Worse."

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Old 04-17-2009, 09:40 AM   #9 (permalink)
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my bud uses the steel gasket with the silicone seal attached to both sides of the gasket. has no more leaking problem...
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