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11-01-2009, 01:29 PM
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#1 (permalink)
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Junior Member
Join Date: Oct 2009
Location: Heemskerk, the Netherlands
Posts: 11
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run electrical cables through handlebar
Anybody got tips on how to run the electrical wiring through a handle bar for a '94 Fatboy.
What's the best ? Disconnect the connectors under the tank or de-solder the controls ?
Any how-to's/clues/pics/video's appreciated.
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A Harley doesn't leak oil, it marks its spot
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11-01-2009, 02:06 PM
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#2 (permalink)
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Senior Member
Join Date: Mar 2009
Location: Clinton, Ct
Posts: 1,611
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Quote:
Originally Posted by ironman1964
Anybody got tips on how to run the electrical wiring through a handle bar for a '94 Fatboy.
What's the best ? Disconnect the connectors under the tank or de-solder the controls ?
Any how-to's/clues/pics/video's appreciated.
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resolder controls & shrink wrap. pull a snake (thin wire) attach wires tape ends get them past controls. Do all the solder/shrink then pull back all access..Should come out nice. Good luck
P.S. ON '94 do you have the easy pull pins, that come right out of housing? My 98 Fatboy was cake to do! just remember what wires what (wire markers/#'s work great)
New bikes are a biatch!!  
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No matter what I do, I can't leave anything stock...is that a sickness??  ..MY FAMOUS QUOTE "THATS IT- AFTER THIS"
once you go Bagger, you don't come back
Herd #11  ...
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11-01-2009, 03:03 PM
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#3 (permalink)
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Junior Member
Join Date: Oct 2009
Location: Heemskerk, the Netherlands
Posts: 11
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Ok, will try and let you guys know.
I first have to buy a new handlebar :-)
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A Harley doesn't leak oil, it marks its spot
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11-01-2009, 04:51 PM
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#4 (permalink)
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Mentally unstable.
Join Date: Jun 2008
Location: Pennsyltucky
Posts: 6,627
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There's a tool that unplugs the pins out of the factory plugs. You make a "map" of what color wires goes in that plug hole, shove safety wire up the bars and out the hole at the dimple, make a "V" at the end, tape the wires to it and pull them through, then plug them back in the connector holes in the correct spots......
NO SOLDER. NO SPLICING. NO SHRINK WRAP.
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HERD meber #10
DISCLAIMER: Any information, advice or child raising tips I give on this forum should be taken with a grain of salt, 8 hours sleep and at least 6 beers.
Following my instructions will likely lead to death, mental retardation and/or bodily injury, consistant with eating lead-based paint chips, and by doing so, will release me, my family and my dog from any legal action(s) for listening to anything I recommended.
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11-02-2009, 01:27 PM
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#6 (permalink)
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On medication
Join Date: Oct 2009
Location: Mississauga
Posts: 1,474
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Quote:
Originally Posted by ironman1964
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That tool is awesome, I've had one for years, beats the arse outta tryin to use thin screwdrivers & paper clips. 
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Herd #00058
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11-02-2009, 03:09 PM
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#7 (permalink)
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Member
Join Date: Oct 2009
Location: Florida
Posts: 38
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Quote:
Originally Posted by ironman1964
Anybody got tips on how to run the electrical wiring through a handle bar for a '94 Fatboy.
What's the best ? Disconnect the connectors under the tank or de-solder the controls ?
Any how-to's/clues/pics/video's appreciated.
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Does anyone know if you can do this on a sporty. It would look so nice if all the wires disappeared..
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11-02-2009, 03:12 PM
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#8 (permalink)
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Mentally unstable.
Join Date: Jun 2008
Location: Pennsyltucky
Posts: 6,627
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Quote:
Originally Posted by twidget
Does anyone know if you can do this on a sporty. It would look so nice if all the wires disappeared..
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You can do it on any bike if you drill the holes and have the patience. Custom bikes have clean bars because this is a common practice.
__________________
HERD meber #10
DISCLAIMER: Any information, advice or child raising tips I give on this forum should be taken with a grain of salt, 8 hours sleep and at least 6 beers.
Following my instructions will likely lead to death, mental retardation and/or bodily injury, consistant with eating lead-based paint chips, and by doing so, will release me, my family and my dog from any legal action(s) for listening to anything I recommended.
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11-02-2009, 04:09 PM
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#9 (permalink)
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CHOPPA RIDN MADNESS
Join Date: Sep 2008
Location: In a van down by the river
Posts: 5,639
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you can take digital pics to remember how everthing goes.
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Nothing better than downing beers and throwing lead.
Except riding my Sled.
"If you treat me good,Ill treat you better.
If you treat me bad Ill treat you Worse."
Lifes journey is not to arrive at the grave safely
in a well preserved body,but to skid in sideways,totaly worn out,shouting"Holy Shit what a fukin ride"...
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11-03-2009, 06:36 PM
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#10 (permalink)
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Junior Member
Join Date: Sep 2009
Location: Houston, TX
Posts: 6
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I read that you drill 1/2" holes for the wires on each side. Does this have any effect on the strength of the bars?
Thanks for posting ironman, I've been curious myself!
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"If you can't feed em, Don't breed em"
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