Faster is Better
Join Date: Jan 2008
Location: Northeastern, MD
Need to find out what size the pilot jet is. How many turns out are you on the F/A mix screw? While it souds like the slide vac. diaphragm is working ok, it would be good to double check it for proper sealing to ensure it's functioning properly. The main jet sounds way fat for a 95" motor with the cams you're running. And finally, I believe the majority of your problem is with the needle being too lean causing problems in the mid rpm range of operation. Either shimming to raise the needle and richen the mid-range mixture is needed or a whole new needle that would richen the mid-range up.
Too bad you're not local to me as I'm confident I could tune it for the best condition for the 95" application for right around $60.00.
You'd pull it out of the box, bolt it on, adjust the F/A scew 1/4 - 1/2 turn and set the idle speed and ride away trouble free.
'02 Custom Softail Ltd. Edition Tins
98" Hillside build
Diamond Cut Heads/Jugs
Wood Rebel carb
Custom Engineered 200mm Tire Kit